AI Intelligent SMT_Composite_System SCT-750
Automated SMT Stencil Composite Solution for Precision Manufacturing
The SCT-750 is a fully automated SMT_Composite_System designed for modern SMT stencil production.
It combines AI vision, precision dispensing, UV curing, and CO₂ laser cutting.
The system replaces traditional AB glue bonding processes.
It eliminates dependence on operator experience and manual adjustments.
Manufacturers benefit from higher efficiency, better consistency, and lower production costs.
Intelligent Process Automation
The system uses AI vision technology for automatic stencil recognition.
High-resolution cameras scan stencil edges and mesh areas.
AI algorithms generate optimized dispensing and cutting paths automatically.
Material deformation and positioning deviations are compensated in real time.
The process ensures accurate and repeatable production results.
After positioning, the piezoelectric dispensing system applies UV adhesive precisely.
Glue volume and process parameters can be adjusted easily.
The UV-LED curing unit instantly solidifies the adhesive.
This shortens production cycles significantly.
A CO₂ laser then performs stress-free mesh cutting.
The cutting process produces smooth and clean edges.
No mechanical contact is required.
Core System Components
The SCT-750 integrates several advanced technologies:
- AI vision recognition and path planning
- High-precision multi-axis motion platform
- Piezoelectric UV adhesive dispensing system
- CO₂ laser precision cutting module
- UV-LED instant curing system
- Intelligent control software with MES connectivity
The integrated software supports recipe management and one-click product changeover.
Production data can be recorded and traced automatically.
Key Advantages
Higher Productivity
Fully automated operation improves production efficiency by 60% to 80%.
Continuous processing reduces labor requirements.
Consistent Quality
Uniform glue lines improve product appearance.
Laser-cut edges remain clean and burr-free.
Product consistency exceeds 99.5%.
Lower Manufacturing Costs
Reduced labor dependency lowers operating expenses.
Precise dispensing minimizes adhesive waste.
No consumable cutting tools are required.
Smart and User-Friendly
Operators can quickly switch between product models.
Process parameters are stored and managed digitally.
Production records support quality traceability.
Safe and Eco-Friendly
The enclosed design improves workplace safety.
Integrated protection systems prevent laser and UV exposure.
No solvent evaporation occurs during production.
Technical Specifications
Model: SCT-750
Application: SMT stencil composite manufacturing
Frame Size Range: 300 × 300 × 20 mm to 750 × 750 × 35 mm
Loading Method: Manual loading and unloading
Production Cycle: 60–150 seconds per stencil
UV Wavelength: 395 nm
The SMT_Composite_System is ideal for manufacturers seeking automation, quality improvement, and intelligent production management. It delivers a faster, cleaner, and more reliable stencil composite process.
